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Battery Cell 3D CFD Engineer
Battery Cell 3D CFD EngineerGM • Warren, MI, US
Battery Cell 3D CFD Engineer

Battery Cell 3D CFD Engineer

GM • Warren, MI, US
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Job Description

Hybrid. This role is categorized as hybrid. This means the successful candidate is expected to report to Warren, Michigan three times per week, at minimum.

The Role

This role offers a unique opportunity to join a highly collaborative team dedicated to advancing battery cell design and performance through cutting-edge simulation technologies. The primary focus is on developing and applying 3D CFD models to drive design decisions, reduce reliance on physical testing, and accelerate innovation in battery cell technology.

What You'll Do

  • Advanced CFD Simulation Development
  • Design and implement innovative 3D CFD simulations targeting battery cell components, including microstructure-level analysis and thermal uniformity studies.
  • Integrate CFD models with electrochemical models to capture multi-physics interactions and improve predictive accuracy.
  • Optimize cell geometry and material configurations to enhance thermal performance, safety, and manufacturability.
  • Conduct parametric studies and sensitivity analyses to support robust, data-driven design recommendations.
  • Validate simulation results using experimental cell data and refine models to improve accuracy.
  • Collaborate with testing teams to enhance test protocols that support model development and calibration.
  • Document simulation methodologies, results, and insights in clear, comprehensive technical reports.
  • Present findings and design recommendations to cross-functional teams, including Process and Design Responsible Engineers.
  • Lead initiatives to expand simulation capabilities, including physics fidelity, DFMEA-relevant load case development, and analysis time reduction through automation
  • Benchmark and evaluate emerging industry technologies in hardware and virtual tools to inform internal strategy.
  • Develop and maintain automation tools and workflows using Python, Java, or equivalent programming languages to streamline simulation processes.
  • Provide technical guidance and mentorship to junior engineers and peers.
  • Foster a collaborative environment across simulation, design, and testing teams.

Your Skills & Abilities (Required Qualifications)

  • Bachelor of Science in Engineering
  • 5+ years of experience with CFD simulations
  • Deep technical expertise in computational fluid dynamics (CFD), with hands-on experience in 3D modeling and simulation.
  • Strong understanding of battery systems, cell architecture, and multi-scale / multi-dimensional modeling.
  • Familiarity with various battery modeling techniques, including equivalent circuit models, reduced-order models, and physics-based models.
  • Proficiency in simulation tools such as STAR-CCM+, COMSOL, or similar.
  • Programming experience in Python, Java, or equivalent for automation and tool development.
  • What Will Give You a Competitive Edge (Preferred Qualifications)

  • 2+ years of experience with STAR-CCM+ or COMSOL
  • 2+ years of experience with CFD analysis of battery cell performance
  • Experience with CFD optimization tools
  • Experience with test to model correlation
  • Experience with programming in Python, Java, or equivalent languages
  • Experience with the latest CFD visualization techniques
  • Linux experience in distributed computing environments
  • Knowledge of Siemens NX CAD modeling
  • This job may be eligible for relocation benefits.

    Additional Job Description

    About GM

    Our vision is a world with Zero Crashes, Zero Emissions and Zero Congestion and we embrace the responsibility to lead the change that will make our world better, safer and more equitable for all.

    Why Join Us

    We believe we all must make a choice every day – individually and collectively – to drive meaningful change through our words, our deeds and our culture. Every day, we want every employee to feel they belong to one General Motors team.

    Benefits Overview

    From day one, we're looking out for your well-being–at work and at home–so you can focus on realizing your ambitions. Learn how GM supports a rewarding career that rewards you personally by visiting Total Rewards Resources

    Non-Discrimination and Equal Employment Opportunities (U.S.)

    General Motors is committed to being a workplace that is not only free of unlawful discrimination, but one that genuinely fosters inclusion and belonging. We strongly believe that providing an inclusive workplace creates an environment in which our employees can thrive and develop better products for our customers.

    All employment decisions are made on a non-discriminatory basis without regard to sex, race, color, national origin, citizenship status, religion, age, disability, pregnancy or maternity status, sexual orientation, gender identity, status as a veteran or protected veteran, or any other similarly protected status in accordance with federal, state and local laws.

    We encourage interested candidates to review the key responsibilities and qualifications for each role and apply for any positions that match their skills and capabilities. Applicants in the recruitment process may be required, where applicable, to successfully complete a role-related assessment(s) and / or a pre-employment screening prior to beginning employment. To learn more, visit How we Hire

    Accommodations

    General Motors offers opportunities to all job seekers including individuals with disabilities. If you need a reasonable accommodation to assist with your job search or application for employment, please email us or call us at 800-865-7580. In your email, please include a description of the specific accommodation you are requesting as well as the job title and requisition number of the position for which you are applying.

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    Engineer Battery Battery • Warren, MI, US

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