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Thermal Engineer
Thermal EngineerThunderSoft • Detroit, MI, US
Thermal Engineer

Thermal Engineer

ThunderSoft • Detroit, MI, US
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We are seeking a skilled Thermal Engineer to design, analyze, and optimize thermal management solutions for electronic and electromechanical systems in mission-critical applications. The ideal candidate will have expertise in thermal simulation, heat dissipation, and system-level thermal analysis to ensure reliable performance under challenging operating conditions.

Responsibilities

  • Perform thermal analysis and simulations for electronic, electromechanical, and mechanical systems using tools such as ANSYS, FloTHERM, COMSOL, or equivalent
  • Develop and implement thermal management strategies, including heat sinks, fans, conduction paths, and liquid cooling solutions.
  • Collaborate with mechanical, electrical, and systems engineering teams to integrate thermal solutions into complex systems.
  • Conduct testing and validation of thermal designs in lab and field environments.
  • Identify and troubleshoot thermal issues, providing solutions to improve system reliability and performance.
  • Create and maintain thermal documentation, reports, and test plans.
  • Ensure designs comply with applicable industry and safety standards.
  • Participate in design reviews and provide technical input on thermal performance improvements.

Qualifications

  • Bachelor's or Master's degree in Mechanical Engineering, Aerospace Engineering, Thermal / Fluid Sciences, or related field.
  • 3–7 years of experience in thermal engineering for electronics, aerospace, or high-reliability applications.
  • Proficiency in thermal simulation tools (e.g., ANSYS, FloTHERM, COMSOL) and thermal modeling techniques.
  • Strong understanding of heat transfer, conduction, convection, and radiation principles.
  • Experience with PCB, enclosure, and system-level thermal management.
  • Ability to perform thermal testing and validation using sensors, IR cameras, and data acquisition systems.
  • Strong problem-solving, analytical, and communication skills.
  • Preferred Skills

  • Experience in defense, aerospace, or mission-critical system thermal management.
  • Knowledge of MIL-STD or other high-reliability standards.
  • Familiarity with CFD analysis and environmental testing related to thermal performance.
  • Exposure to multi-disciplinary design integration (mechanical, electrical, and software).
  • Senioriry level

  • Mid-Senior level
  • Employment type

  • Full-time
  • Job function

  • It Services and IT Consulting, Motor Vehicle Manufacturing, and Defense and Space Manufacturing
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